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Post by pellius on Jun 18, 2020 3:54:25 GMT
June 17, 2020 Hello all. I got to spend about 90 minutes on the project this evening, which was really quite nice. My day job is rather unforgiving and intensely competitive. While I have other hobbies and interests, they too tend to be a bit demanding. Thankfully, this undertaking is slow and methodical; meditative even. While I look forward to showing a nice saber at the end, I suspect that the process is the more rewarding aspect of the endeavor. "Action shot."Anyway, I mostly worked on cleaning up the foible some more with medium (150-320) grit. I think I will need another session or two with high grits to get an acceptable level of cleanliness. In photos, this angle is closest to the blade's appearance in person. Oh, by the way, all that polishing results in quite the sharp appleseed edge. That wee bit of red is a smidgen of blood. Yee-ouch. That part wasn't meditative at all.I also began working to coax some of the filth out of the badlands at the fuller termination. It was entrenched, and complained bitterly at being evicted. I had to be very careful to avoid the fuller transition, as it was already a bit washed out. Like a number of other spots, I just worked it persistently, being respectful of its surroundings. It, too, will need more work, but some progress was won tonight. The caldera at the fuller termination has been reduced to a series of deep, likely permanent pits. I'll try to pick more of the black patina out of the recesses, but it is treacherous work. I think preserving the fuller ridges will be of paramount importance in preserving a clean overall appearance.
Again, since I lack decent studio lighting or camera equipment, I took photos from a couple of angles to try to capture the blade's appearance. The tip is cleaning up nicely. The foible is getting there. I would like to clear up the area near the spine. However, it was the worst part of the blade, with a few spots that could fairly be called damaged. I don't want to erase the sword's history, but I do want a cleaner, more dignified appearance. A number of these remaining pits are kinda deep. I will probably have to pick my battles, here. The thin widespread top layer of black patina is coming off nicely, though, revealing a pleasing white steel underneath.The reverse angle shows the depth of the more major scars. These I intend to leave. They aren't merely from neglect - the sword earned these. I do want to get the gunk out of them, though. This veteran deserves better than to suffer open wounds.This is a hint as to why storing a sword for months or years in its scabbard, even a steel scabbard, might not be a great idea. I oil the blade before sheathing it, and wipe it down when drawing it prior to commencing work. This is the mystery ick clinging to the blade from the scabbard. Yikes.That's it for now. Thank you for taking the time to read this.
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Uhlan
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Post by Uhlan on Jun 18, 2020 8:20:29 GMT
Ouch! Time to dull the edge a bit with some fine grade paper on a block. Worked for me. Acetone and cotton tips will remove much dirt from pits. Mystery scabbard dirt: Maybe consider to use Ren Wax when your done. I mean totally done. Oil will get sticky. Dirt does not have a hold on Ren Wax. Falls right off. Ren Wax has another effect too: When used, one should first clean the blade with acetone or alcohol. Go at the blade until the rag or paper stays clean. Apply Ren Wax and see how much dirt still remained in the pores of the steel. Even after repeated cleaning with acetone the Ren Wax rag will get quite dirty. At least mine do. If you want a really clean blade use this stuff. It's from the same company that makes the wax and it too works wonders: Cheers.
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Post by pellius on Jun 19, 2020 1:43:51 GMT
Uhlan - thank you for the tips. I have not ventured into chemical based techniques before, so this seems like a good time to give it a go. Also, I’ve not used Ren Wax before, always opting instead for mineral oil. However, this seems like a pretty good time to make the switch. My other swords will probably appreciate it, too. I hadn’t heard of Pre Lim, but I’ll check it out. 🙂
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Post by pellius on Jul 27, 2020 5:16:14 GMT
July 27, 2020Greetings all. Please forgive my recent absence, and the lack of updates on this project. Various personal responsibilities and commitments kinda ganged up on me over the past few weeks, and I just didn't have time to work on the project. Thankfully, I was able to spend some time on it this evening. It was very nice to get back to it, even if only for a couple of hours. Overview of the night's progress.First, I went over the foible again to clean it up a bit more. High grit here, just to try to coax a little more patina out of the pores of the steel.Then I spent around an hour carefully cleaning up some of the persistent patina around the fuller termination and bringing the ridges back up to a sharper transition. This area must have suffered during its service career, as the termination was gouged and washed out, seemingly by a brief but spiteful scrubbing session with that big sharpening rock Conan the Barbarian used. I suspect this marked an historical encounter rather than a modern overzealous polishing. The deeper gouges were thankfully relatively few, and seemed to have been washed out a bit by the same polishing that smoothed away the crisp lines originally crafted by the forge. I'm slowly starting to work up a sharper fuller transition, and lighten the bite marks left from black patina gnawing at the steel for a couple of centuries.Not bad in photos, but the eye can better discern the varying sharpness of the ridges. For better or worse, the deepest sanding gouges of old have been softened significantly. Anyway, I worked on excising some of the persistent glass-hard patina from its impressive system of defensive trenches, and then tried to sharpen up the transition ridges themselves. Similar to the historical service sharpening marks I encountered several weeks back, I felt a mild pang of guilt repairing the damage done here, as it may well have been part of the saber's historical use. I comforted myself by reasoning that, after I had cleaned the blade, it would no longer be apparent that the gouges were historical, and would subsequently appear to be the result of some neophyte's reckless scraping. (Wait, what's the definition of irony?) The earlier mottled appearance has given way to more isolated pockets of patination. Next I will try to reduce the magnitude of the remaining pits and spots, especially along the edge.My efforts did sharpen the overall appearance, though photos don't seem to capture much of an improvement. The areas above and below the fuller termination are especially fragile, yet were in particular need of intervention. I will continue to use a light touch here, and just keep revisiting and repeating.Next, I began the process of cleaning the middle of the blade. I tried something just a bit different this time. I started with higher grits (400 and 320) to lift the widespread film of black surface patina. I then spent some time on the numerous more egregious spots with 150 grit. I downshifted again to 80 grit to do an overall cleaning, using long light strokes in the hopes of dislodging some of the more persistent gunk. Then I worked my way back up through the grits. I again left a gradual transition working edge at the forte. The middle will need some more work, but I could see improvement. As we say in this neck of the woods, I still have a ways to go.Again, photos didn't seem to capture much progress. As always, I tried to keep a soft transition between the general areas of work.I snapped a couple of pictures. Comparing them to the last ones I posted, I suppose some progress can be seen. If you look really closely. Probably. I sincerely hope to get back to working on this project every other day or so for the next couple of weeks. At that rate, I should near the finish line fairly soon. This wretched hive of scum and villainy is starting to loom large.Also, a big thanks to Uhlan for encouragement and a bit of prodding to get this project back on the front burner. I really enjoy working on it, and was missing it more than I realized. Thanks for taking the time to read this. Cheers.
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Post by pellius on Jul 28, 2020 4:18:32 GMT
July 27, 2020
Just a quick update tonight.
I dedicated tonight's first twenty minutes or so on a final spot cleaning of the fuller termination and middle of the blade.
This is fairly close to the final appearance. Really close, actually. Very very clos.... you know what - I think I'm done with this part.
Being generally satisfied with with the results so far, refocusing on the broad overall appearance seemed appropriate to me. So, I spent about an hour going over the foible and middle of the blade with high grit (320 and 400) in an effort to get the persistent remnants of that ubiquitous thin black skin of patina. Lower grit cuts right through it, but is too rough to get all of it. It's kinda like trying to paint with a wire brush. Higher grit and a lot of polishing is required to clean this stuff off so that the underlying color and grain of the steel can show through.
The steel itself has a rather nice color and luster.
Of course (of coarse? Sorry, it's late here) high grit paper fouls quickly, requiring constant rolling to keep the grit cutting. I use mineral oil to aid cutting (it gives the steel, patina and grit a vector away from the work site) and to capture most of the filth that all that sanding produces. This method was super effective, quickly lifting a thick slurry. Naturally, that slurry will also foul high grit sandpaper. So wiping and re-oiling was a constant necessity. Not hard, or even frustrating; it was just a bit tedious. It kinda felt like trying to sand warm bubblegum.
I don't really have anything to say about this pic, but all the other photos had captions, so..
I'm pretty happy with the overall look. I still need to spend a session cleaning the patina film off the cutting edge. Then it's on to the forte. After that, I'll do another top-to-bottom final polish on both sides of the blade to give it an even finish. I'll complete the blade by adding back the counter polish at the hilt. Ah, the blade will be done.
Looking past the lunar landscape awaiting me at the forte, you can also see that black film of patina.
The last part of the sword I'll clean up is the brass hilt. I anticipate it will be much easier and faster to restore its beauty and dignity. I don't intend to do anything with the leather grip, as I lack the necessary skills.
Finally, I'll move on to the scabbard.
Thanks for taking the time to read this.
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Scott
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Post by Scott on Jul 28, 2020 4:35:24 GMT
Very nice!
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Post by pellius on Jul 28, 2020 4:49:01 GMT
Scott - thank you
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Uhlan
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Post by Uhlan on Jul 29, 2020 15:26:36 GMT
Glad you found time again for the sabre. As this thread is way better than mine we must save it from the digital black hole and get it pinned with a bunch of great big pins once you're done.
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Post by pellius on Jul 29, 2020 17:09:23 GMT
Uhlan - thank you.
Serious pins! Lol.
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Post by pellius on Aug 17, 2020 5:40:14 GMT
August 16, 2020
Quick update.
The Middle. While this area seems to be politely asking for a bit more work, I think more cleaning will remove too much material without improving the overall appearance much. I may try to clean up each individual pit with the ol' Uhlan Special - high grit on a toothpick - but that's about it. This is very close to the finished, uh, finish.
Well, if it ain't one thing, it's another. Between my son beginning an entirely restructured and highly experimental "distance oriented" kindergarten experience, and my work environment trying to force a technologically insufficient square peg into a constitutionally constrained round hole, it has been quite an entertaining few weeks. Everyone involved is doing everything they reasonably can, so I'm not criticizing or even grousing. It's just that lately, responsibility has been so... time consuming.
Anyway, I finally got a couple of hours free this evening to commit to this sword-refurbishing labor of love.
The Forte. These remaining bore holes may be too deep to remove entirely. I'll try to clean out the depths of each one individually, then put the whole forte through a thorough high-grit cycle.
While the now-finished foible was probably the most difficult part of the project due to its fragility and deteriorated state, the forte suffered from the worst pitting in terms of sheer volume of large deep pockmarks. Honestly, I'm beginning to run out of novel similes and metaphors here. Hmm, let's see.. the forte was like.. a moonscape.. a field artillery range.. a Hanwei peen job... Bah, it's no use. I'm out.
Anyway, tonight I went to work with lower grits; 120, 150, 220, and 320. Thanks to the relatively simple and robust geometry of the blade here, I was able to be a bit more aggressive, and made progress fairly quickly. I managed to muscle quite a lot of the bulk nastiness out. Another session of rough sanding along the edge followed by a medium to high grit session, and I should be close to finishing this part of the project.
The Forte and Ricasso. Since it lacked any maker's mark, this side of the ricasso was relatively easy to clean up. This pic also helps remind me of how many pits the forte still sports. Believe it or not, this is actually quite a bit better than when I started. Honest.
Then I'll take Mother's Mag polish to the whole blade to even things up, then do an overall final cleaning at maybe 320 grit or so to bring the polish down to a more historical level. Then I'll add the counter polish, and call the blade D-O-N-E! The end is in sight.
The photos aren't all that exciting; just work-in-progress snapshots. Nonetheless, I'm sharing them for what they are worth.
The Forte and Ricasso. The reverse angle helps compensate for the lack of studio light. It also helps pad this post to a more respectable length.
Thanks as always for taking the time to read this.
Please be sure to Like and Subscrib... wups, never mind. Wrong platform.
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Post by pellius on Aug 18, 2020 5:02:13 GMT
August 17, 2020
Just a brief report tonight.
I got to work on the forte for about an hour this evening. I only used 120 grit throughout this session, as it seemed to be yielding steady results. I also worked the edge for a while, and even hit the middle and ricasso a bit.
I know what I said in my last post - that I was pretty much done with the middle of the blade. I told myself the same thing repeatedly this evening as I worked the middle.
I'm quite pleased with the results tonight. Another hour or two at 120 or 220 should get this part of the blade about as clean as it's going to get.
The forte seemed to come a lot cleaner this time, despite me basically doing the same thing I did last time. Sometimes things just seem to work better for no discernible reason. Weird.. but I'll take it.
This is beginning to look quite acceptable.
There's still work to be done, but apparent progress is nice to see.
That's all I have for now. Thanks for taking the time to read this.
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Uhlan
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Post by Uhlan on Aug 18, 2020 19:20:32 GMT
,,The forte seemed to come a lot cleaner this time, despite me basically doing the same thing I did last time. Sometimes things just seem to work better for no discernible reason. Weird.. but I'll take it. ''
I had that experience too. Seems wierd, but there it is. Also noticed that sometimes working with say 120 on pitting did less than going over them with a higher grid. Very strange. The sabre is going to look awsome. Some pitting remaining, but compared to the state it was in before you went to work, it really is going to be looking great. The final polish will also blend in some of the pitting, so all in all, the final result will be even better. Kindergarten with social distancing? I mean little kids? That's like herding the herd of cats thing. You pluck two out of the curtains and the third is licking the floor. Missy is going to have an interesting time. :) Wish you and fam the very best though.
Cheers.
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Post by pellius on Aug 18, 2020 22:28:51 GMT
Uhlan - thank you. We are doing fine so far, despite these troubling times.
“ Kindergarten with social distancing? I mean little kids? That's like herding the herd of cats thing. You pluck two out of the curtains and the third is licking the floor.” Hahaha! Kinda sums it up, there. Still, it’s the best time of my life. 😆
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Post by pellius on Aug 22, 2020 6:08:50 GMT
August 22, 2020 Part 1 of 2 This was the first full week of school for my son, which meant it was the first full week of everyone in the house waking up at times of day I had long forgotten existed. It was a very exciting week of sustained effort, filled with novel challenges and rewarding endeavors. So when Friday evening finally arrived, mommy and kindergartener went to bed early. I probably should've done the same, but I instead seized nearly four hours of solitude to work on this project. I first worked the edge, which until now I had conveniently ignored for the most part. I gave it a light but thorough scrub with 120 and 220 grit. Then I smoothed and evened up the ricasso, forte, and middle with higher grits (320 and 400). I even made a few passes at the foible, and cleaned up the spine while I was at it. I used long even strokes here, with a lot of oil and turning the paper frequently. I wanted to get a good clean cut on every pass, aiming to even the finish rather than clean the steel. It might have been tedious had I not been so excited to be nearing a milestone toward completion. I then turned my attention to the hilt. The poor leather on the grip looked as if it was subjected to "repair" by an impatient preteen distracted by a really full bladder. I'm not sure what actually happened here - maybe the repair looked great way back when. I just resigned myself to accept it as-is for the time being. I currently have no tools, materials, or the knowledge needed to make a decent repair. No sense making it worse. The brass guard, pommel, and back strap were another matter. To my eye, the hilt design is quite beautiful, and contributes much to the character of the sword. It deserves to be glorious. This particular hilt suffered a break to the larger bar at the guard, which was professionally repaired. There were numerous casting marks and imperfections in the brass as well. I wanted to preserve these, but they had become filled with nastiness over the years. To return some dignity to the sword while preserving the honor of its history, I set out to carefully clean the brass. I tried less invasive methods a couple of months ago with little success. So tonight I carefully cleaned the hilt with 1000 grit sandpaper. Even at this grit, it was pretty easy to remove brass, so I went slow and gently. While nothing like a professional job, I was satisfied with the results. Included are a few pics of the hilt in its "raw" sanded state, as well as the mostly finished forte and middle. End part 1 of 2
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Post by pellius on Aug 22, 2020 6:35:22 GMT
August 22, 2020 Part 2 of 2 Once I finished the high grit sanding, I wanted to even things up on both sides of the blade. I also needed to polish the hilt back out, as it was pretty dull from the 1000 grit. I got out the old Mothers Mag Polish, and went to work trying to even everything out, top to bottom. I still need to add the counter polish at the forte, and the scabbard is completely untouched as of yet. Anyway, I thought the high polish results looked pretty nice, even if the sword is currently at a considerably higher polish than its service life would've seen. If you have read this far into the thread, I think you deserve to see the sword in its highest state of gleaming glory. Worry not, though. I will take the polish down a bit before I'm done. However, it is kinda satisfying to push back from the work bench for a few minutes, and reflect on how far we have come. My wife would've killed me had I used a set of her good sheets, so the backdrop is just a tired sheet from the garage. The blue in the blade is from the fluorescent kitchen lights. My iPhone cannot seem to white balance the photo when there is a mix of fluorescent and LED lighting. I hope you enjoy the photos. Thank you for taking the time to read this.
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Post by MOK on Aug 22, 2020 8:03:38 GMT
That is one beautiful saber, that.
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Post by pellius on Aug 22, 2020 13:41:46 GMT
MOK - thank you
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Post by pellius on Aug 23, 2020 6:40:44 GMT
August 23, 2020 The Scabbard The sword itself isn't quite done. Nonetheless, I decided to move on to begin work on the scabbard. I'd like to say there was some higher level purpose driving this decision, and if I think of one, I'll be sure to edit this post to share it. The scabbard was in overall good shape, with only one real dent near the drag. It also featured an apparently factory installed dirt-colored coating, presumably to protect it from corrosion. I suppose it may have also been intended to camouflage an otherwise shiny piece of bullet-attracting sparkle. However, having googled various images of Nineteenth Century European cavalry and beholding their flamboyant color-saturated brass and bling hyper-dazzle uniforms, I kinda doubt it. Dunno. Whatever its primary purpose was, it absolutely crushed its secondary purpose of making the sheathed sword look like filthy gutter trash. Even so, I was fully prepared to leave the compost hued finish in place out of respect for history and whatnot. However, a largish portion of the finish had worn off of the lower part of the scabbard, giving it a bit of a sickly and neglected look. After some consideration, I resolved to remove the old coating of.. stuff. I did not come to this decision as lightly as my commentary might imply. Unlike cleaning off a patina of neglect, removing this coating would remove that part of the sword's history. In the end, I decided that, while the finish may have been historically applied, it was also historically damaged beyond repair. In tonight's cleaning session, I cleaned the lower suspension ring with 80 and 220 grit just to get down to the steel. The brown finish came off pretty easily. I also cleaned a portion of the scabbard between the rings. Here I used 80 grit wrapped around a paint stir-stick that I picked up from Home Depot. Since the geometry of the scabbard was very simple and robust, the cleaning went quickly and easily - even without a true workbench or clamps to secure the scabbard. The stir stick really made getting down into the little nooks and crevices super easy. I was not really surprised that there was black patination on the scabbard where the brown coating had worn away. However, I also found some under the coating where I cleaned it off. Weird. I'm hoping that it will be easier to clean here than it was on the sword blade. Next session, I'll use higher grits on this area to try to remove some of that black patina. I'll be sure to let you guys know how it goes. That's all I have for today. Thanks for taking the time to read this.
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Uhlan
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Post by Uhlan on Aug 23, 2020 9:00:53 GMT
Black under the surface coating means that the scabbard was originally rust blued at one time. thefiringline.com/forums/showthread.php?t=522509When the rust blue process has worked out one has the choice to either leave it as is, rust coloured, or boil the object for a short time to remove the rust layer and get a very nice old fashioned charcoal blue-black finish. So, what you saw was this black layer under the rust. This model M1814 only served a short time in the LC. For the rest of the century it served in the Train regiments. Nothing flashy going on there. That period was probably where the scabbards got the rust camo. If you have any opportunity ( I guess you don't? ) to clamp the scabbard down, do it, as this will save you a lot of of energy and time. I cannot imagine the wrestling you have to do just to hold the scabbard with one hand and trying to sand with the other, if that is what you are doing at the moment. Cheers.
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Post by pellius on Aug 29, 2020 2:08:16 GMT
Uhlan - thanks as always for the information.
Since this is basically a dining room table project (that my wife already doesn't much appreciate - at least it isn’t a cylinder head on the dining table! Lol), I don't presently have the ability to refinish the scabbard. I appreciate having a better idea of what happened here, though. And when. Your point about the saber's history is well taken; not a lot of glamour pics of logistical troops to be found.
Also, yep, I'm just free-handing this entire project. It is far from ideal, but honestly it isn't too bad. I just work small areas at the time, and quit whenever I start to get tired. The journey is really the reward for this one, so I'm not in too big of a hurry. But yeah, a nice shop setup would make much quicker work of this project. It would almost certainly make for a better finished product, too.
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